Aquastore® Tank Panel Edge Protection
The Aquastore® brand of glass-coated, bolted-steel tank has significantly lower coating maintenance costs as compared to welded or bolted steel tanks with paint coatings. ESPC's borosilicate glass formulation, which includes cobalt oxide and titanium dioxide, is inert and chemically bonds to the steel when the panels are "fired" in a furnace at about 1600ºF. It is the chemical bond achieved in the furnace that results in a coating adherence of approximately 5,000 PSI which is over 10 times the bond strength of field applied or factory baked-on paint coatings.
Until recent developments, glass coated tank panel manufacturers had not been able to solve the challenge of how to apply and maintain glass evenly on the edges of the panel. The panels had a uniform glass coating thickness on the interior and exterior surfaces but very little on the edge of the panel. This sheet edge was protected by a urethane sealant applied in the field during the tank construction process.
Engineered Storage Products Company (ESPC) worked on the panel edge coating challenge for years and spent millions of dollars in research, development, tooling and testing before they introduced EDGECOAT process for Aquastore tank in August 1996. All Aquastore tanks manufactured after August 1, 1996 have panels that have been:
- Mechanically rounded by abrasive belt grinders
- Flame sprayed with stainless steel
- Glass coated just like the flat panel surfaces
Aquastore tank panels with the new EDGECOAT process do not require field applied urethane sealant on the panel edges as a supplemental coating.